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When Is A Fire Rated Exit Device Required?

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Navigating building safety codes can be complex, but understanding the requirements for crucial components like exit devices is non-negotiable. These mechanisms, often called panic bars or crash bars, are designed to allow swift, unobstructed exit during an emergency. However, not all exit devices are the same. When a door is part of a fire-rated assembly, a specialized fire rated exit device is essential to maintain the integrity of the fire barrier and ensure occupant safety.


So, how do you know when a standard exit device won't suffice and a fire-rated one is mandatory? This guide will walk you through the specific situations that call for a fire rated exit device, explaining the codes and standards that govern their use, and what makes these devices different from their non-rated counterparts. Understanding these requirements is key to ensuring your building is not only compliant but also genuinely safe.


Understanding the Role of Fire Doors

Before we can determine when a fire rated exit device is needed, it's important to understand the doors they are installed on. Fire doors are a critical component of a building's passive fire protection system. They are designed to be self-closing and self-latching to compartmentalize a building and prevent the spread of fire and smoke from one area to another.


These doors are tested and certified to withstand fire for a specific duration, such as 20 minutes, 45 minutes, 60 minutes, 90 minutes, or 3 hours. This rating indicates how long the door assembly can be expected to contain a fire and maintain its structural integrity, giving occupants valuable time to evacuate and first responders a safer environment to work in.


A fire door is not just the door slab itself; it's a complete assembly that includes the frame, hardware (hinges, latches, closers), and any seals or glazing. Every single component of this assembly must also be fire-rated to ensure the entire system functions as intended during a fire. This is where the fire rated exit device comes in.


Key Differences: Fire Rated vs. Non-Rated Exit Devices

At a glance, a fire-rated panic bar might look identical to a non-rated one. Both are designed for easy egress. The critical differences, however, lie in their construction, testing, and functionality, specifically concerning how they interact with a fire door.


Mechanical Dogging and Fire Safety

The most significant difference is the absence of a feature called "mechanical dogging" in a fire rated exit device. Dogging allows a standard panic bar to be retracted or held in the "unlatched" position, usually with a small key or hex wrench. In high-traffic areas, this converts a door to a "push/pull" operation, which reduces wear and tear on the latching mechanism.


However, a fire door must always positively latch when it closes to maintain the fire barrier. If a standard, dogged exit device were used on a fire door and left in the open position, the door would not latch. In a fire, this would render the fire door completely ineffective, allowing flames and smoke to spread freely.


For this reason, a fire rated exit device cannot have mechanical dogging. Instead, many fire-rated devices offer an "electric latch retraction" (ELR) option. This feature allows the latch to be retracted electronically for push/pull access during normal business hours but will automatically release and allow the door to latch in the event of a fire alarm or power failure, ensuring the fire barrier is secure.


Construction and Materials

Fire rated exit devices are built to withstand extreme temperatures. They are constructed from steel or other durable materials that won't melt or fail when exposed to fire. During testing, the entire door assembly, including the hardware, is subjected to fire to ensure it holds up for its rated duration.


Fire Rated Exit Device


When Do Building Codes Require a Fire Rated Exit Device?

The primary driver for requiring a fire rated exit device is the location of the door. If an exit door is part of a fire-rated wall or partition, it must be a fire-rated door assembly, and any panic hardware installed on it must also be fire-rated.


Here are the common scenarios where you will need a fire rated exit device:


1. Doors in Fire-Rated Exit Stairwells

Stairwells are a primary means of egress in multi-story buildings and are almost always required to be fire-rated enclosures. Their purpose is to provide a protected path of travel for occupants to exit the building. Any door that opens into a fire-rated stairwell must be a fire-rated door and latch securely. If that door is also required to have panic hardware (due to occupant load), then a fire rated exit device is mandatory.


2. Doors in Fire-Rated Corridors or Hallways

Corridors that serve as part of an exit path are often required to have fire-resistance ratings. Doors opening into these corridors, such as those from individual office suites, classrooms, or hotel rooms, must maintain the rating of the wall. If panic hardware is necessary on these doors, it must be fire-rated.


3. Horizontal Exits

A horizontal exit is a path of travel from one building or area to another on the same level, passing through a fire barrier like a 2-hour rated firewall. This allows occupants to move into a safe, fire-protected refuge area rather than immediately exiting the building. The doors in these firewalls must be fire-rated, and if panic hardware is installed, it must be a fire rated exit device.


4. Doors Separating Different Occupancies

In mixed-use buildings, fire barriers are required to separate different occupancy types (e.g., a retail space from an office space, or a parking garage from a residential area). Doors in these separation walls must be fire-rated. Any of these doors equipped with an exit device will require a fire-rated model.


Identifying a Fire Rated Exit Device

How can you be sure the hardware on your door is fire-rated? All components of a fire door assembly must have a label from a recognized testing agency like Underwriters Laboratories (UL) or Intertek (Warnock Hersey).


For a fire rated exit device, you will find a label on the device itself. This label will indicate that it is "Fire Exit Hardware" and will specify the type of door and rating it is suitable for (e.g., "For use on 3-hour fire doors"). If the label only says "Panic Hardware," it is not fire-rated and should not be used on a fire door.


Next Steps for Ensuring Compliance

Understanding when a fire rated exit device is required is the first step toward creating a safe and compliant building. These specialized pieces of hardware are not optional—they are an integral part of your building's life safety system. Installing the wrong type of device on a fire door can have severe consequences, jeopardizing both lives and property.


Regular inspections of your fire door assemblies are crucial to ensure all components, including the exit devices, are functioning correctly and have the proper ratings. If you are uncertain about your building's requirements or the hardware you have installed, consult with a certified door inspector or a life safety expert. They can help you navigate the complexities of building codes and ensure your facility meets all necessary standards.

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